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Sustainable Aviation Fuel (SAF): An Industrial Breakthrough

About Sustainable Aviation Fuel

  • SAF is a special fuel for airplanes that reduces CO2 emissions compared to regular jet fuel. 

  • It’s designed to be more environmentally friendly.


Where Does SAF Come From? 

  • Waste Oil and Fats: Recycled cooking oil and animal fats. 

  • Green and Municipal Waste: Biomass from organic waste. 

  • Non-Food Crops: Plants that don’t compete with food production. 

  • Synthetic Production: Capturing carbon directly from the air.  Certified and Compatible: SAF meets strict standards and works in existing planes and airports. 


Certified and Compatible: SAF meets strict standards and works in existing planes and airports. 


The Significance of Sustainable Aviation Fuel (SAF) 


Emissions Reduction: 

  • Aviation causes 2% of CO2 emissions globally. 

  • SAF could cut emissions by 65% to reach net-zero by 2050. 

  • Urgent adoption is vital for climate goals.  

Policy Support and Challenges: 

  • Governments play a key role in SAF deployment. 

  • Harmonized policies are essential. 

  • Overcoming cost and scalability challenges is crucial.  

Real-World Progress: 

  • 360,000 flights have used SAF at 46 airports. 

  • The UK targets 10% SAF by 2030. 

  • SAF-powered transatlantic flights are feasible


The feedstock sources and production processes for Sustainable Aviation Fuel (SAF) in simple terms: 


Hydrotreated Esters and Fatty Acids (HEFA): 

  • Feedstock: It starts with waste fats, oils, and greases. 

  • Process: These materials are processed in special units to create synthetic kerosene (SPK), a key part of SAF. 

Why It Matters: HEFA is widely used because it works with existing infrastructure.  

Other Feedstocks: 

  • From Farms and Forests: Biomass from crop leftovers, wood chips, and sawdust. 

  • From Trash: Using materials from municipal solid waste. 

  • From Non-Food Plants: Algae, camelina, pennycress and tallow tree. 

How SAF Is Made: 

Standalone Units

  • Sustainable feedstocks are turned into synthetic kerosene (SK) in special factories. 

  • SK meets strict standards (like ASTM D7566). 

  • It’s then blended with regular jet fuel to create SAF.  Co-Processing: 

  • Up to 5% sustainable feedstocks are mixed with fossil fuels during refining. 

  • Approved feedstocks include algae and camelina. 

  • Co-processed SAF meets safety standards. 

 

By 2050, SAF could account for 65% of aviation fuel consumption, producing 449 billion litres. 


 

Current Status and Challenges of Sustainable Aviation Fuel (SAF):

 

Current Scale of SAF Production: 

  • SAF currently makes up less than 0.1% of all aviation fuel used globally.

  • Despite growing interest, widespread adoption faces hurdles. 


Challenges: 


Cost-Effectiveness

  • SAF costs more to produce than regular jet fuel. 

  • Achieving cost parity with fossil fuels is crucial for broader use.  Scalability: 

  • Expanding SAF production requires significant investment. 

  • Infrastructure, feedstock availability, and technology need attention.  Policy and Regulations: 

  • Consistent policies and incentives are essential for SAF adoption. 

  • Regulatory support can drive innovation.  Feedstock Availability: 

  • Ensuring a steady supply of sustainable feedstocks matters. 

  • Balancing food needs and land use for feedstock cultivation.  Public Perception: 

  • Educating the public about SAF benefits and dispelling misconceptions. 

  • Building trust in SAF safety and performance.  


Industry initiatives and commitments related to Sustainable Aviation Fuel (SAF): 


Offtake Agreements by Airlines (long-term commitments by airlines to buy a specific amount of SAF): 

Significance: The increasing number of these agreements shows airlines’ strong demand for SAF.   Recent Trends: 
  • Since 2022, there have been nearly 70 offtake agreements. 

  • Airlines actively engage in these to support the shift to sustainable fuels.  

Partnerships and Investments: 


Airbus and Total Energies Partnership: 

Goal: Tackle aviation decarbonization challenges with SAF.  Key Areas: 
  • Total Energies supplies over half of Airbus’ European SAF needs. 

  • Joint research for 100% sustainable fuels. 

  • SAF from Total Energies can cut up to 90% CO2 emissions compared to fossil fuels.  


Qantas’ SAF Fund: 
  • Qantas set up a A$400 million fund for SAF development in Australia. 

  • Airbus also contributed to this fund. 

EU and US Projects: 
  • New projects aim to boost SAF production in these regions. \


The future outlook for Sustainable Aviation Fuel (SAF) and its role in achieving net-zero emissions by 2050.

 

Projected Growth in SAF Production: 

  • CAPHENIA’s Plans

  • CAPHENIA, a leading SAF producer, aims to significantly increase production capacity. 

  • Their expansion plans involve new facilities and partnerships with airlines and airports. 

  • By scaling up production, CAPHENIA contributes to meeting growing demand for sustainable aviation fuel. 

Role of SAF in Achieving Net-Zero Emissions: 

  • SAF’s Contribution

  • SAF could contribute around 65% of the emissions reduction needed by aviation to reach out net-zero by 2050. 

  • It plays a crucial role in decarbonizing the aviation sector. 

  • By using SAF, airlines can reduce CO₂ emissions by up to 80% compared to conventional jet fuel. 

Statistics and Real-World Progress: 


 

  • Over 360,000 commercial flights have already used SAF at 46 different airports, mainly in the United States and Europe. 

  • The UK government aims to boost SAF production, targeting 10% of aircraft fuel from sustainable materials by 2030

  • The first SAF-powered transatlantic flight of a large passenger plane took place in late November 2023, demonstrating its feasibility


Together, We Can Make a Difference! 


By taking action today, you become a catalyst for change in the aviation industry. Join us in embracing Sustainable Aviation Fuel and paving the way towards a cleaner, greener, and more sustainable future for air travel. Together, let's soar to new heights of sustainability and environmental management. 


Sources


Authored by: Yuvraj Raika and Keya Pathak

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